New technology of maize glucose syrup manufacturing process

Glucose syrup is a syrup made from the hydrolysis of starch in maize glucose syrup manufacturing plant.Maize(corn) is commonly used as the source of the starch , in which case the syrup is called "maize syrup" .

The traditional method  in maize glucose syrup manufacturing plant is produce glucose syrup from the maize starch . Now our company has the new technology , we can produce glucose syrup from maize (corn) or broken rice directly in maize glucose syrup manufacturing plant . It does not need making the starch first.

Our company technology for the maize maize glucose syrup manufacturing plant is as below :

Maize glucose syrup manufacturing plant

1. Maize powder making process in maize glucose syrup manufacturing plant

The maize after cleaning will be separated the germ first,then mill the maize meal into maize powder by dry milling method .  After milling and sieving several times to get the required size maize powder for producing the glucose syrup .

2. Maize powder slurry making process in maize glucose syrup manufacturing plant

Mixing the rice powder and water to get the right density slurry. Then add the amylase and keep on the temperature for particular time to make rice powder absorbing enough water  .

3. Liquefaction process in maize glucose syrup manufacturing plant

The liquefaction process is convert the starch which contented inside of the rice powder into liquid dextrin.The material will be sprayed at high temperature by jet cooker . With the aid of amylase and steam , the starch will be converted into liquid dextrin quickly.

Syrup manufacturing machine

4. Deproteinization process in maize glucose syrup manufacturing plant

The deproteinization process is separate the rice protein and other solid impurity from liquid dextrin by filter press.

5. Saccharification process in maize glucose syrup manufacturing plant

The saccharification process is convert the liquid dextrin into required DE value glucose syrup with the aid of gluco-amylase in the tank . This process should be run under specific temperature for some hours. This process is get the crude and yellow color glucose syrup.

Glucose syrup manufacturing process

6. Decolorization process in maize glucose syrup manufacturing plant

The decolorization process is  removing the color of the glucose syrup by activated carbon.  The glucose syrup which reached required DE  will be pumped from saccharification tank into the decolorization tank , mixed with activated carbon at proper temperature .

7.Decarburization process in maize glucose syrup manufacturing plant

The decarburization process is separating the activated carbon from the glucose syrup by filter press to get clear glucose syrup.The glucose syrup will flow into the slot and the transfer tank for next step. The activated carbon will be left.

Glucose syrup manufacturing machine

8. Ion exchange process in maize glucose syrup manufacturing plant

The Ion exchange process is using the resin to remove the tiny foreign items and bad odor to get high quality pure glucose syrup.The resin need regeneration by acid and alkali washing after working for some days

Ion exchange machine

9. Evaporation process in maize glucose syrup manufacturing plant

The evaporation process is evaporate the water inside the glucose syrup to increase the DS of glucose syrup.Usually it need multi-effect evaporator work together with the single effect evaporator for producing high DS glucose syrup.

Glucose syrup manufacturing plant machine

10. Final product storage in maize glucose syrup manufacturing plant

The glucose syrup which reach the required DS in the evaporation process will be pumped into final product storage tanks for storage.The final product tank can keep the glucose syrup purity before transportation.

Henan Doing Mechanical Equipment Co.,Ltd is the professional manufacturer of glucose syrup manufacturing plant machine in China,we can provide you the maize glucose syrup manufacturing plant,high fructose corn syrup manufacturing process,liquid syrup manufacturing process and so on.