Potato starch production plant
Potato starch is starch extracted from potatoes. To extract the starchfrom potato in potato starch production plant, the potatoes are crushed; the starch grains are released from the destroyed cells. The starch is then washed out ,refining and dried to powder potato starch. Potato starch contains typical large oval spherical granules. Potato starch is a very refined starch, containing minimal protein or fat. This gives the powder a clear white colour .
Potato starch production plant process by our company as bleow:
The process of potato starch production plant comprises the steps such as delivery and unloading potatoes, cleaning and washing, potato wet milling, potato juice separation, starch extraction, starch milk refining, dewatering of refined starch milk and starch dehydation with drying.
1.Delivery and unloading potatoes of potato starch production plant
Potatoes are delivered to the potato starch production plants via road or rail transport.
2.Cleaning and washing process of potato starch production plant
Cleaning and washing of potatoes takes place during the transport of potatoes to the crushing or milling machinery. The main cleaning is conducted in scrubber (different kinds of high specialized machines are used). The remaining stones, sludge and light wastes are removed at this step. Water used for washing is then purified and recycled back into the process.
3.Potato wet milling process of potato starch production plant
Most often the rasping of potato tubers is carried out with a rotary grater. The purpose of this stage is disruption of cell walls, which therefore release the starch. In practice, potato cells are not entirely destroyed and part of the starch remains in the mash. Potato pulp rapidly turns dark, because tyrosine presented in the potato is oxidised by polyphenol oxidase, which is located in the cellular juice. Therefore, cellular juice must be separated as soon as possible.
4.Potato juice separation process of potato starch production plant
This allows the recovery full-value protein from juice and reduces the onerousness of water juice as a sludge.
5.Starch extraction process of potato starch production plant
After separation of potato juice the pulp is directed to the washing starch station, to isolate the starch. Most used are stream-oriented washers. In these machines pulp diluted with water is washed with a strong stream of water to flush out the milk starch. The mash smuggling with water is a waste product – dewatered potato pulp. Starch milk is contaminated by small fiber particles (potato tissue fragments) and the remaining components of the potato juice – that’s why it is called raw starch milk.
6. Starch milk refining process of potato starch production plant
Raw starch milk is purified in the refining process. This involves the removal of small fibers from the starch milk and then the removal of juice water and starch milk condensation. For this purpose, the screens and hydrocyclones are commonly used. Hydrocyclones due to the low output (approximately 0.3 cubic meter per hour) are connected in parallel and works as multihydrocyclones. For the starch milk desanding bihydrocyclones are used. In order to prevent enzymatic darkening of potato juice, the chemical refining of starch is carried out using sulfurous acid. Refined starch milk has a density of about 22° Be, which is about 38% of starch.
7.Dewatering of refined starch milk and starch drying process of potato starch production plant
It is a suspension of starch in water, which needs dewatering up to 20% of moisture. This is equivalent to the moisture content of commercial starch when stored. High temperature cannot be use in this process because of the danger of starch gelatinization which destroys granular structure. It may result in significant changes of the functional starch properties. Therefore, removal of excess water from milk shall be done only under conditions that prevent the gelatinization of starch.
Dewatering of refined starch milk is carried out in two stages. In the first stage the excess water is removed by means of a rotary vacuum filter. Secondly moist starch is dried, without starch pasting. For this purpose a pneumatic dryier is used. In this device moist starch (with water content 38 – 40%) is floating in strong and hot air flow and then dried during 2 – 3 seconds. Then, the starch is separated from hot air in cyclones. Due to short time of high temperature drying and intensive water evaporation from the starch granules, its surface is heated only to 40 °C.Dried starch contains about 20% of water.
8. Sieving and packing process of potato starch production plant
Potato starch after drying will be sent to sieving machine to get the required size potato starch . Then the potato starch will be packed into bags for storage or for sale.
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